Overview

Seafood products differ in shape and texture, so each needs its own process flow. Below are the flows we use for the most common breaded seafood products.

Process flow

1. Prepare
2. Predust
3. Batter
4. Fresh breadcrumbs
5. Trim
6. Tray loading and chilling

Machines in this line

Step	Machine	Notes
Predusting	SFJ preduster or GFJ600 drum	Drum for karaage squid
Battering	NJJ or LJJ	Thick or thin batter
Breading	XXJ belt breader	Fresh crumbs on fish fillets
Irregular shapes	DLS200 3D breader	Oysters

Process flows by product

Product	Process flow
Fish fillet	Prepare → Predust → Batter → Fresh breadcrumbs → Trim → Tray loading and chilling
Shrimp burger	Form → Freeze → Predust → Batter → Fresh breadcrumbs → Convey → Tray loading and chilling
Squid ring	Fresh squid rings → Predust → Batter → Fresh breadcrumbs → Convey → Tray loading and chilling
Karaage squid	Mix batter → Drum predust → Convey → Tray loading and chilling
Oyster	Blanch → Freeze → Predust → Batter → Fresh breadcrumbs → Tray loading and chilling

See the line running

Products you can make

• Breaded fish fillets with fresh crumbs
• Squid rings
• Karaage squid
• Breaded oysters
• Fish fingers and fish nuggets

What we need for your proposal

• Your product and its size or weight
• Target capacity in kg/h
• Coating type (batter, flour, breadcrumbs, panko)
• Factory floor space and voltage
• Whether you need frying and freezing in the line

With this information we design the layout and send a quotation. You can also send raw materials for a free test in our trial lab.

FAQ

Can one line handle several seafood products?

Yes. A line can switch between products such as fish fillets and squid rings by changing the coating recipe and machine settings.

Do you have experience with oysters?

Yes. Oysters are blanched and frozen before coating, and the DLS200 3D breader coats their irregular shape.

Which crumbs suit fish fillets?

Fresh breadcrumbs give a premium look; the XXJ belt breader protects the large crumbs.